Overview of Silica aerogel

Definition: Silica aerogel is a solid material derived from a gel, in which the liquid component of the gel has been replaced with a gas. This process results in a material that retains its gel-like structure but is extremely lightweight.

Production: It is typically produced through a sol-gel process followed by supercritical drying, which removes the liquid without causing the solid structure to collapse.

Applications: Commonly used in aerospace applications, as insulation in buildings, pipelines, and oil and gas industries due to its remarkable insulative properties.

Features of Silica aerogel

Low Density: One of the lightest solid materials known, often lighter than air, giving it a ghostly appearance.

Thermal Insulation: Possesses extremely low thermal conductivity, making it an excellent insulator even at high temperatures.

Transparency: Depending on its thickness and processing, silica aerogels can be highly transparent, allowing them to be used in certain optical applications.

Hydrophobicity: Many types of silica aerogels are treated to become hydrophobic, which helps prevent moisture absorption and enhances their durability and insulation performance.

Mechanical Fragility: Despite its impressive properties, silica aerogel is quite brittle and requires careful handling to avoid damage.

(High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation)

Specification of High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation

Electric vehicle batteries get hot. Too much heat hurts performance. It shortens battery life. Battery fires are a serious risk. Our high-performance insulation pad solves these problems. It uses special rubber mixed with silica aerogel. This material stops heat transfer very effectively. Heat stays away from critical battery parts.

The pad is thin and flexible. It fits tight spaces easily. You install it under battery packs. It also works between battery modules. This placement blocks heat buildup. Thermal runaway becomes less likely. Battery cells stay cooler during fast charging. They also stay cooler during heavy driving.

The insulation handles extreme temperatures well. It works from -40°C to over 200°C. It won’t melt or catch fire. The material is strong. It resists tearing and crushing. Vibration won’t damage it. Chemicals and oils won’t harm it either. This pad lasts the vehicle’s lifetime.

It’s very lightweight. Adding it doesn’t hurt vehicle range. The thermal conductivity is extremely low. This means minimal heat passes through. The pad also dampens noise. It adds another layer of protection. Installation is simple. Peel off the backing and stick it down. The adhesive bonds strongly. It works on different surfaces. Clean the surface first for best results. This pad is a reliable safety upgrade. It protects your battery investment.

(High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation)

Applications of High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation

Electric vehicle batteries need consistent temperatures to perform well and last long. Extreme heat or cold hurts battery life and safety. High performance rubber silica aerogel pads solve this problem. These pads act like a super shield against temperature changes. They are thin and flexible. This makes them easy to fit around battery cells and packs.

The secret is the silica aerogel trapped inside the rubber. Aerogel is one of the best insulators known. It stops heat moving through it very effectively. The rubber casing protects the fragile aerogel. It also provides a strong, durable seal. The rubber withstands the vibrations and shocks common in cars.

These pads stop heat from outside the battery pack getting in. They also stop heat generated inside the pack from escaping too fast. Keeping the battery at an even temperature is the goal. This prevents overheating in hot weather. It also prevents the battery getting too cold in winter. Stable temperatures mean the battery charges faster. It also means the battery delivers power more efficiently. The battery lasts longer before needing replacement.

Safety is a major benefit. Preventing thermal runaway is critical. These pads help contain heat if one cell fails. They stop the problem spreading to other cells. This reduces fire risk significantly. The material itself is fire resistant. It adds another layer of protection.

Manufacturers like these pads because they are reliable. They perform consistently over the vehicle’s lifetime. They handle humidity and weather exposure well. Installation is straightforward. The pads are lightweight. They don’t add much bulk to the battery pack design. Using this insulation technology leads to safer, more efficient electric vehicles. Drivers get better range and longer battery life.

Company Introduction

Welcome to HiphopGalaxy, a trusted global supplier of high-quality silicon dioxide (SiO2) powder, renowned for its exceptional purity and performance. Established with a vision to deliver cutting-edge materials that meet the diverse needs of modern industries, we have positioned ourselves as a leading player in the international market.

Our SiO2 powders find applications across multiple sectors, including adhesives, coatings, pharmaceuticals, cosmetics, polymers, and electronics. Each application benefits from the unique properties of our products—high surface area, excellent thixotropy, chemical inertness, and superior reinforcement capabilities. Whether you need hydrophilic or hydrophobic variants, we offer tailored solutions to meet your specific requirements.

If you have any questions, please feel free to contact us(nanotrun@yahoo.com).

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation

Here are 5 FAQs about High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation:

What makes this pad different?
This pad uses silica aerogel. Aerogel traps air extremely well. Air is a great insulator. The aerogel is mixed into a rubber layer. The rubber layer makes it bendy. It fits tight around battery parts. Other pads often use just foam or fiberglass. They don’t block heat as well. This pad stops heat transfer much better. It protects batteries effectively.

How hot can it handle?
This pad handles extreme heat. It works reliably up to 500°C. Batteries get very hot sometimes. Normal insulation might melt or burn. This silica aerogel pad stays stable. It keeps insulating even under intense heat. This is vital for safety. It prevents heat damage to battery cells nearby.

Is it hard to install?
No, installation is straightforward. The rubber base is flexible. You cut it to fit your specific battery pack shape. It bends around curves easily. Peel off the backing. Stick it directly onto the battery case surface. The adhesive bonds strongly. It holds securely against vibration. You get a custom fit fast. No special tools are needed.

Will it last long in a car?
Yes, it’s built for tough conditions. The rubber material resists engine fluids. It handles oil, coolant, and road chemicals. It doesn’t crack in cold weather. It stays flexible. Heat cycling doesn’t degrade it. The adhesive stays strong over time. Vibration won’t shake it loose. This pad is durable for the vehicle’s lifetime.

Why is battery thermal isolation important?
Batteries must stay within a safe temperature range. Too much heat is dangerous. One overheating cell can spread heat to others. This can cause thermal runaway. Thermal runaway leads to fires. This insulation pad blocks that heat transfer. It keeps heat contained to the problem cell. This prevents fires. It protects the whole battery pack and the car.

(High Performance Automotive Rubber Silica Aerogel Pad Thermal Insulation for Battery Thermal Isolation)